Embroidery on stretchy fabrics like jersey, spandex or knit can seem tricky at first. The elasticity of the fabric makes it more prone to puckering, distortion or even damaging your design. However, with the right techniques, embroidery on stretch fabrics can be just as smooth and professional as working with stable materials. If you have been struggling or avoiding stretchy fabrics for your embroidery projects, fear not, these 12 pro tips will help you achieve flawless results every time!
Choose the Right Needle

The first step to successful embroidery on stretchy fabric is selecting the right needle. Use a ballpoint needle, which has a rounded tip that slides through the fabric without causing snags or holes. Ballpoint needles are perfect for stretchy, knit or jersey fabrics as they gently push the threads aside instead of piercing them. Make sure the needle is appropriate for the thickness of your fabric.
Use Stabilizer for Support

Stabilizers are your best friend when working with stretchy fabrics. They provide the necessary support to prevent puckering and shifting while stitching. For stretchy fabrics, a tear away stabilizer or cut away stabilizer works best. Cut away stabilizer stays behind after the design is finished and ensures the fabric maintains its shape over time. Use a heavier weight stabilizer for thicker fabrics and lighter stabilizers for finer materials.
Hoop the Fabric Properly

When embroidering on stretchy fabrics, it’s crucial to hoop the material with care. Avoid stretching the fabric while hooping as it can lead to distortion in your design. Instead, ensure the fabric is taut but not pulled tightly. A snug fit is essential, too loose and the fabric will shift, too tight and you risk warping the fabric. Consider using a soft, flexible hoop designed for stretchy fabrics, as these provide an even hold without stressing the material.
Use a Lower Stitch Density

Stitch density refers to the closeness of the stitches and on stretchy fabrics, less is often more. A dense design can make the fabric lose its stretchiness or cause puckering. Instead, reduce the stitch count or use a lower stitch density to keep the fabric’s elasticity intact. This creates a softer design that moves with the fabric, rather than against it.
Select the Right Thread

The right thread plays a crucial role in the quality of your embroidery on stretchy fabrics. Opt for a polyester thread instead of cotton, as it’s more flexible and better able to stretch with the fabric. Polyester threads also have more durability and elasticity, which is especially important for activewear and garments that undergo regular movement. Avoid overly thick threads, as they can create tension issues and weigh the fabric down.
Test on a Swatch First

Before diving into your main project, always test your design on a scrap piece of the same stretchy fabric. This allows you to adjust settings like stitch density, stabilizer type and thread choice without ruining your final piece. Testing helps you assess how the fabric reacts to the design and ensures your machine settings are just right.
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Adjust Your Machine Settings

Your embroidery machine settings can make a big difference when working with stretchy fabrics. Lower your thread tension slightly to allow for more flexibility and prevent the fabric from puckering. Additionally, adjust the needle position and stitch length to accommodate the stretchiness of the material. If your machine allows, select a stretch stitch or zigzag stitch, which is ideal for fabrics that need to retain their elasticity.
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Avoid Using Too Many Satin Stitches

Satin stitches, although popular for their shiny finish, can become stiff and cause stretching issues on elastic materials. Stick to fill stitches or running stitches for a more flexible result. If you must use satin stitches, make them narrower and use them sparingly to maintain the fabric’s stretch and comfort.
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Use a Tear Away for Smaller Designs

For smaller designs, a tear away stabilizer can be the perfect solution. These stabilizers are easily torn away after the embroidery is complete, leaving little to no residue behind. When using a tear away stabilizer on stretchy fabrics, make sure you don’t tear too aggressively, go slow and be gentle to avoid pulling or distorting the design.
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Don’t Overload with Layers

When embroidering on stretchy fabric, less is more. Try to avoid too many layers of fabric or heavy decorations in your design, as they can add unnecessary weight or cause the fabric to stretch unevenly. For example, try using simple designs, lighter embroidery or fewer layers of fabric to keep the material flexible and avoid unwanted stretching or puckering.
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Keep Fabric Tension Loose

When embroidering, it’s essential to maintain a loose tension on the fabric. If the fabric is pulled too tight, it can distort the stitches or cause the fabric to lose its stretch. Set your embroidery machine’s fabric tension to a looser setting to allow for better movement and less tension. This helps your design stay smooth and avoid any puckering as the fabric stretches.
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Use a Stretch Needle for Stretch Fabrics

If you are embroidering a very stretchy fabric, consider switching to a stretch needle. Stretch needles are specifically designed for use with elastic materials and have a special scarf that helps prevent skipped stitches and needle breaks. This type of needle will glide more easily through the fabric and prevent damage, ensuring a smoother embroidery process.
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By following these 12 pro tips, you will be well on your way to mastering embroidery on stretchy fabrics. Whether you are personalizing activewear, creating stylish t-shirts or adding decorative elements to knits, these techniques will help you achieve professional looking results that stretch and move with the fabric. Happy stitching!
Disclaimer: This list is solely the author’s opinion based on research and publicly available information.
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